Bulletproof Helmet Mold

The earliest professional manufacturer of bulletproof helmet mold in China,single cavity & multi-cavity bulletproof helmet molds design and making

Bulletproof Helmet Mold Process & Manufacturing

Bulletproof Helmet Mold are usually made of by P20H or H13 mold steel,WS Mold manufacturing various model(MICH ACH FAST PASGT) and specification(S,M,L,XL) Bulletproof Helmet compression mold.we are the earliest professional maker for single cavity and multi-cavities bulletproof helmet mold in China. We cooperated with military research institutes and military enterprises to develop R&D and trial production of directional military product compression molding molds. The company has played a key role in the application of UD/Kevlar bulletproof composite materials in the field of military protective equipment at domestic and overseas. We are one of the mold suppliers of bulletproof series products of the Chinese military at present, and we are a manufacturer specializing in the production of molds for composite products.

Bulletproof Helmet Mold

Bulletproof Helmet Mold

We focus on the production and research and development of bulletproof helmet mold,manufacturing MICH ACH FAST PASGT various model Bulletproof Helmet compression mold.we are the top bulletproof helmet mold ballistic helmet mold compression mould factory.

1 Cavity Bulletproof Helmet Mold

1 Cavity Bulletproof Helmet Mold

1 cavity bulletproof helmet mold is produced by 315T four column hydraulic press,we are very good at bulletproof helmet mold compression molding in taizhou huangyan,Ballistic Helmet Mould are made of by P20 or H13 mold steel with oil heating or electric heating.

2 Cavity Bulletproof Helmet Mold

2 Cavity Bulletproof Helmet Mold

We are specialized in designing and making 2 Cavities Bulletproof Helmet Mold,It can help customers greatly increased production,If your hydraulic press is big enough, we can also make 4 cavities ballistic helmet molds for you with very high production capacity.

MICH Bulletproof Helmet Mold

MICH Bulletproof Helmet Mold

WS mold a professional MICH ACH bulletproof helmet mold compression molds maker with 20 years rich experience in military field’s product moulds,MICH ballistic helmet mold design and manufacture” One-stop convenient service.

FAST Bulletproof Helmet Mold

FAST Bulletproof Helmet Mold

Taizhou WS Mould Factory has strong technical force to produce FAST bulletproof Helmet Mold Compression Molds, introduces various advanced production equipment, and experienced technicians, and can provide FAST Ballistic Helmet Mold development.

PASGT Bulletproof Helmet Mold

PASGT Bulletproof Helmet Mold

Insist on making high quality and affordable PASGT bulletproof helmet mold to meet customer needs.Our factory adheres to the tenet of “customer first” and continuously improves the level of compression ballistic helmet mold production and technical management. 

UHMWPE(PE) Bulletproof Helmet Mold

UHMWPE(PE) Bulletproof Helmet Mold

Offering UHMWPE(PE) Bulletproof Helmet Mold process of manufacturing Bulletproof Helmet Technology service,with more than 20 years of industry experience, WS MOLD has been focusing on the development and production of ballistic helmet mold compression moulds for military series products, The high competitiveness of quality assurance and fast delivery has won praise from customers at home and abroad.

Kevlar Aramid Bulletproof Helmet Mold

Kevlar Aramid Bulletproof Helmet Mold

Kevlar Aramid Bulletproof Helmet Mold compression ballistic helmet molds can be self-trimming,we wholeheartedly provide customers with integrated product solutions and bulletproof helmet mold production solutions, pursue continuous improvement of customer satisfaction, strive for perfection, and strive to become a high-quality Kevlar helmet mold supplier within the scope of mold!

Kevlar ballistic helmet mould’s production process is different from UHMWPE ballistic helmet mold.For detailed technical information, you are welcome to contact us.

Contact Us For More Technology
Breathe In Technology, Suck Out Success !

The bulletproof helmets produced by the bulletproof helmet mold is widely used in the protection of vehicles ,protection of civilian safes and cash transport vehicles, etc.After reading such a detailed information about bulletproof helmet mold, I believe that you must have mastered the general steps at this moment. For more technical Ballistic Kevlar(Aramid) helmet molds questions, you are welcome to contact us.

Types of bulletproof helmet molds that WS MOLD can produce

We have made various types of bulletproof helmet molds, such as MICH bulletpoof helmet mold,it is also called ACH bulletproof helmet mold,FAST bulletproof helmet mold,PASGT bulletproof helmet mold,it is also called LWH helmet mold,EXFIL bulletproof helmet mold,bulletproof helmet mould is a compression molding process,it is assembled on the hydraulic press to heat and put material into mold cavity to produce bulletproof helmet.

WS MOLD has cooperated with military enterprises for a long time to explore the molding process of military molded bulletproof helmet molds. Helmets are a very common piece of equipment on the battlefield. They do not have offensive power, but have strong defensive power.

The bulletproof helmet compression mould is an important process equipment for the production of army products. The mold has become an important basic tool of the national economy. The key to the development of the compression bulletproof helmet industry is the advancement of mould technology.

MICH ACH Bulletproof helmet mould

MICH/ACH HELMET

FAST Bulletproof helmet mould

FAST HELMET

PASGT Bulletproof helmet mould

PASGT/ LWH HELMET

EXFIL Bulletproof helmet mould

EXFIL HELMET

Design of bulletproof helmet

The early bulletproof helmets were designed to protect the heads of soldiers, but this does not mean that bullets cannot penetrate through. If bulletproof helmets cannot penetrate through bullets, people’s necks should not be able to bear it. The biggest role of bulletproof helmets is actually to defend against shrapnel or splashes. As for bullets, if the bullet does not hit directly, most of the bulletproof helmets will slide because the bulletproof helmet is a curved surface. WS mold is professional production of Ballistic Bulletproof Tactical Helmet Mold, quality assurance, price competition, welcome to contact.

Bulletproof Helmet Mold 1
Bulletproof Helmet Mold 2
Tactical Bulletproof Helmet Mold For Military Protection Removebg Preview
Aramid Military Police Army Bulletproof Fast Tactical Ballistic Helmet Molds 3

We have basically produced all types and specifications of bulletproof helmet molds in the current market, so we are very good at producing military helmet compression molding. I believe our rich experience will surprise you.

The types of ballistic helmet moulds we have produced are: MICH and ACH bulletproof helmet molds, PASGT/LWH bulletproof helmet moulds, FAST bulletproof helmet moldings, EXFIL bulletproof helmet mouldings, etc.

The classification of bulletproof helmets is mainly based on height.

MICH ACH FAST PASGT Bulletproof Helmet Mould Compression Mold 1
Kevlar Aramid UHMWPE Bulletproof Helmet Mold Compression Mould 2

PASGT is the abbreviation of Personnel Armor System for Ground Troops. There are usually 19 independent bullet protection layers, which partially cover the wearer’s ears in shape design.

MICH is the abbreviation of The Modular Integrated Communications, and its production material is usually Kevlar, which has a level IIIA defense capability. The MICH helmet is specially designed to resist 9mm and 44 MAG bullets as well as blunt weapon attacks. It provides more room in the wearer’s ear to use with a communication device. The original design included a brim and a lower ear cut. However, the brim and ears were gradually removed.

The FAST (The Ops-Core Future Assault Shell Technology) helmet is also known as the fast combat helmet. The height of the ear cut part is the highest among the three types of helmets. Usually special forces choose to wear this helmet.

The birth of the helmet is quite dramatic. During the First World War, a soldier turned a cooking pot upside down to avoid injury and inspired others to design a helmet. With the development of the times, the helmet has also evolved, from a steel helmet that could only resist shell fragments at the beginning to a modern helmet that can withstand bullets today.

How to produce bulletproof helmet mold

UHMWPE(PE) Kevlar Aramid Bulletproof Helmet Mold

Compression Bulletproof Helmet Mold

MICH ACH FAST PASGT Ballistic Helmet Mold

Military Bulletproof Tactical Helmet Mold

The design of bulletproof helmet mold

The company has experienced professional military bulletproof product mould technicians, and professional and senior hardware moulds design engineers who have been engaged in design and manufacture for many years.

Advanced manufacturing technology is the required condition for the long-term development of manufacturing enterprises. I hope our appearance will bring you new look, new business opportunities, and new technologies, and provide your enterprise with high-efficiency bulletproof compression helmet moulds and molding processes.

Kevlar Aramid UHMWPE Bulletproof Helmet Mold Compression Mould 4
MICH ACH FAST PASGT Bulletproof Helmet Mould Compression Mold 2
Compression Molding For ACH PASGT UHMWPE Ballistic Helmet 4
Kevlar Aramid UHMWPE Bulletproof Helmet Mold Compression Mould 4
China Taizhou Ballistic Bulletproof Helmet Mould Factory 2022 New Helmet Mold Making
Kevlar Aramid UHMWPE Bulletproof Helmet Mold Compression Mould 3
Ballistic Helmet Compression Mould Bulletproof Kevlar Helmet Mold 1
Kevlar Aramid UHMWPE Bulletproof Helmet Mold Compression Mould 5

Molded ballistic helmet moldings can produce ACH PASGT type helmets. The ballistic helmet molds design should consider the following factors:

(1). The mechanical properties of the helmet;

(2). The molding process performance of the molding die material;

(3). Shrinkage of finished helmet products;

(4). It is conducive to the flow and exhaust of logistics materials;

(5). Conducive to stable and rapid heating;

(6). Mold design and construction are simple, reducing costs

When designing the compression molding bulletproof helmet molding, in order to facilitate the demoulding, it is necessary to design the demoulding slope, which is generally 1-1.5 degrees Celsius.

Compression mold by hydraulic Press way to process UHMWPE ballistic helmet,ACH PASGT ballistic helmet compression mould professional factory in Taizhou China.

The company focuses on the development and manufacture of compression molds for bulletproof products, and strives to implement the national strategy of military-civilian integration. We export bulletproof product moulds to countries all over the world, WS quality, has won a reputation for Made in China. The company looks forward to working with customers and suppliers to seek common development plans.

The appeared background of bulletproof helmet mold

Today’s bulletproof helmets have become an indispensable part of some police agencies and military safety equipment. Therefore, bulletproof helmet molds have also become a necessary tooling for military helmet production.

Its functions are not limited to the army, any organization or even individual that needs security protection can also be equipped with bulletproof helmets as needed. For example, SWAT units, riot police, and even patrol officers can be equipped with ballistic helmets. Today, WS MOLD will introduce the production and processing process of bulletproof helmet moulds in detail.

MICH ACH FAST PASGT Bulletproof Helmet Mould Compression Mold 5
Bulletproof Helmet Mold 1
MICH ACH FAST PASGT Bulletproof Helmet Mould Compression Mold 3
MICH ACH FAST PASGT Bulletproof Helmet Mould Compression Mold 4
Bulletproof Helmet mould

How the bulletproof helmet mold is molding

Bulletproof helmet mold is compression molding , compression molding is also called hot pressing molds. Its production process is to put plastic fiber material(Aramid/Kevlar/UHMWPE) into the heated’s ballistic helmet mold cavity, and then close the core and cavity of mold to pressurize the material to shape as a helmet’s work. In addition to this,products of thermosets, thermoplastics and rubber materials are also processed by compression moulding.

Army Military Ballistic Bulletproof Helmet Mould Tactical Helmet Mold 1
Kevlar Aramid UHMWPE Bulletproof Helmet Mold Compression Mould 3
Compression Molding For ACH PASGT UHMWPE Ballistic Helmet 1
Bullet Proof Helmet Mold

What are the materials of military bulletproof helmets?

What material was used to make bulletproof helmets? Usually, it is made of Kevlar(Aramid) material or UHMWPE (PE) material, UHMWPE is abbreviation of ultra-high molecular weight polyethylene, sometimes people also abbreviated UHMWPE as UHMW.

We are a professional manufacturer of molds for military protective equipment products established earlier in China.The compression mould for FAST MICH Kevlar Bulletproof Helmet molds made of UD/Kevlar bulletproof composite material has won unanimous praise from domestic and foreign customers.

Bulletproof helmets are mainly made of aramid, PE and steel materials. Among them, aramid and PE are new high-tech synthetic fibers developed in the 1960s and 1980s. Compared with traditional bulletproof steel, they have the advantages of light weight and high strength, so they have been widely used in the production of bulletproof helmets. We customize the production of aramid and PE Ballistic Bulletproof Tactical Helmet Mold according to customer drawings or samples.

The steel of the bulletproof helmet mould meets the work requirements such as wear resistance and toughness, the mold meets the process requirements, and the mold should meet the economic applicability.

① Kevlar(Aramid ) material

Kevlar material is also called Aramid, It is the brand name of an aramid fiber material product developed by DuPont in the United States. The original name of the material is “poly(p-phenylene terephthalamide)”.

kevlar material

② UHMWPE material

UHMWPE material is called PE or UHMW as well, It is an unbranched linear polyethylene with a molecular weight of 1.5 million or more. Molecular formula: —(—CH2-CH2—)—n—, density: 0.920~0.964g/cm3. Heat deformation temperature (0.46MPa) 85 ℃, melting point 130 ~ 136 ℃.

Ultra-high molecular weight polyethylene (UHMW-PE) is a thermoplastic engineering plastic with a linear structure with excellent comprehensive properties. UHMWPE is a polymer compound, which is difficult to process, and has superior wear resistance, self-lubrication, high strength, stable chemical properties, and strong anti-aging properties.

Aramid helmets are tough, wear-resistant, rigid and flexible, and have now developed into a bulletproof material that has attracted much attention. It revolutionized the bulletproof helmet from hard to soft, and truly entered the era of “softness overcomes rigidity”.

UHMWPE bulletproof helmets have good mechanical properties, chemical corrosion resistance, outstanding impact resistance, cutting resistance and other excellent properties. In recent years, UHMWPE helmets have received widespread attention at home and abroad.

Aramid and PE helmets are much lighter in weight than steel helmets, but they are also relatively expensive. In addition, limited by the characteristics of the material itself, aramid and PE helmets also have certain requirements for storage. For example, aramid helmets should avoid prolonged exposure to sunlight and contact with water, etc.; while PE helmets should avoid contact with high-temperature objects, etc. 

What steel is usually used to make bulletproof helmet mold

Usually, we recommend P20 pre-hardened steel, 718H steel, H13 steel to army bulletproof helmet molds, these steels are also the materials that most customers will choose. Different mold steel, mold price will be different.

What are the heating methods of bulletproof helmet mold

At present, there are 3 main ways to heat bulletproof helmet mold on the market, they are oil heating, electric heating and steam heating.

Oil heating
Electric heating
Steam heating

Generally we recommend using oil heating, because the oil is cheap and evenly heated & more stable.

Although Electric heating is fast, but electricity is more expensive than oil.

Anyway,we can do molds heated in various ways according to your requirements .

How many cavities of bulletproof helmet mold can be produce

In most cases, the bulletproof helmet mold purchased by most customers are 1 cavity. With the increase of production capacity, single cavity compression bulletproof helmet molds cannot meet the production needs of customers. Therefore, WS MOLD continues to innovate technology and develop 2 cavities and 4 cavities military ballistic helmet mold compression molding, which will greatly help customers improve production efficiency and seize market opportunities.

1 cavity bulletproof helmet mould

1 Cavity Ballistic Helmet Mold

2 cavities bulletproof helmet mould

2 Cavities Ballistic Helmet Mold

single cavity bulletproof helmet mould

Single Cavity Ballistic Helmet Mold

Trimming method of bulletproof helmet mold

Innovative technology-automatic trimming army bulletproof helmet mold

For the trimming of bulletproof helmet mold, there are mainly two ways. The traditional trimming method is hand-cut. After the helmet is produced, it needs a cutting machine trimming.

With the continuous progress and innovation of technology, we have developed a bulletproof helmet mold with automatic trimming. When the ballistic helmet mold is produced, the cutting line is pressed out, and then the cutting machine is used to complete the cutting easily, which is faster and more easyily than the traditional cutting method.

P.S.:The automatic trimming mentioned here is mainly for bulletproof helmets made of Kevlar/Aramid materials.For helmets made of PE material, because the material is relatively hard, the traditional trimming method is still required.

auto trimming ballistic helmet mould

Bulletproof Helmet Mold Production Steps

Kevlar Aramid UHMWPE Bulletproof Helmet Mold Compression Mould 2
Kevlar Aramid UHMWPE Ballistic Helmet Mold Compression Moulds 1
2 Cavities Bulletproof Helmet Mould Ballistic Helmet Mold 2
2 Cavities Bulletproof Helmet Mould Ballistic Helmet Mold 3

①. Bulletproof Helmet Mold Installation

Bulletproof helmet Mold Installation
Bulletproof Helmet Mold Installation

Install the mold upper/cavity onto the hydraulic press worktable(Top), Install the mold lower mold/core to the press worktable(Bottom), OR cavity and core change position installation can also OK,then fix the mold on the hydraulic press.

Connect the heating pipe to the bulletproof helmet mold and the oil temperature machine. One end of the heating pipe is connected to the ballistic helmet mold; the other end of the heating pipe is connected to the oil temperature machine.

②. Bulletproof Helmet Mold Heating

 

A. Close Mold by press

After the bulletproof helmet mold is installed well on the press, then close the mold is controlled by press for heating operation.

B. Mold Heating

Close ballistic helmet mold and heating about 1 hour (first heating)to 150-160 degree.Constant temperature production, heat molding/shot 20-25 minutes, then extract the product.

Kevlar Helmet Mold Heating

③. Prepare & Put Kevlar Material of Bulletproof Helmet

You have to use impregnated (prepreg) with a resin Kevlar material NOT Semi-finished product Kevlar cloth.

I advice you directly buy impregnated (prepreg) with a resin Kevlar material ,otherwise ,if you buy Semi-finished product Kevlar cloth,then make prepreg by yourself ,it will very trouble for you.

Cutting prepreg Kevlar sheet to required size ,then put them on mold to press(High temperature curing) at a constant temperature and pressure for a set amount of time

Kevlar material developed by DuPont company in 1965,you can buy from them ,or others (Now also have many other supplier produce it,if you need and I can recommend to you)

Prepreg kevlar material
Put Kevlar Material-1

Detecting temperature

Use the mold temperature detector to detect whether the mold upper and lower temperature reaches 150-160 degrees

Paint demould lubricant

Paint demould lubricant on core and cavity of mold,it can peel the product out of mold very well.Avoid sticking the product on mold

Put Kevlar material into mold

When the temperature of the upper and lower molds is heated to the required temperature and it is substantially same, then put the prepared material into mold for hot pressing about 20-25 minutes

④. Close Bulletproof Helmet Mold & Press Bulletproof Helmet

 

A.Close the mold and hot pressing about 20-25 minutes

B.Take out forming products(helmet)

C.Continue to put new materials to press the next shot

NOTE:

Put the material into the mold to press about 2 minutes,you have to make first time exhaust operation;

Press about 4 minutes, then make second exhaust operation;

Press 6 minutes,then make third exhaust operation;

then press for 20-25 minutes can be take out helmet product.

Close Kevlar helmet mold

⑤. Bulletproo helmet Mold Molding

bulletproof kevlar helmet forming

After about 20-25 minutes of hot pressing, the bulletproof helmet mold can be opened and the pressed product (helmet) can be taken out from ballistic helmet mold.

Tips: At this time, the helmet product will be very hot, you need to bring the gloves and then remove the bulletproof helmet products.

When the hydroforming cycle is complete, the helmet is removed from the press and any downstream production processes are completed.

⑥. Other works for bulletproof helmet production

 

1.Repairing the burrs after automatic trimming Left behind

2.Painting

3.QC checks

4.Drilling

5.Accessory part(inside/outside) attachment.

here has much more steps to do entire process, and various different in the actual process. This broad overview will give you a solid grasp on how to actually produce Kevlar helmet

Other works for Kevlar helmet production

Bulletproof Helmet Mold Hardness Test

Wanna to get quality Kevlar Bulletproof helmet mold tailored to your needs,contact us for the best aramid Bulletproof helmet compression mold,various bulletproof military helmet molds are custom production.

Taizhou Huangyan military Aramid bulletproof helmet mold compression Mould and UHMWPE bulletproof helmet mould, WS Mold has a strong design team can accept: provide samples, or 3D drawings, 2D drawings, you are welcome to consult and quote kevlar bulletproof helmet molds !

Our factory is the first batch of designated production units for military product molds. Our factory designed and produced Kevlar Aramid bulletproof helmet molds and UHMWPE bulletproof helmet moulds compression mould in accordance with the new standards issued by the public safety industry, and took the lead in implementing product standardization and standardization. It plays an important role in strengthening team building, equipment modernization and maintaining public safety.Exported to North America, South America, Europe, the Middle East and other countries, and are well received by customers.

Kevlar Aramid UHMWPE Bulletproof Helmet Mold Compression Mould 5
Kevlar Aramid UHMWPE Ballistic Helmet Mold Compression Moulds 4
Compression Mould For FAST MICH Kevlar Bulletproof Helmet 3

Bulletproof Helmet Mold Assembly And Shipment

We are a high-tech production entity integrating production and sales. We are a mold manufacturer specializing in bulletproof series and anti-riot series products and equipment. Advanced production equipment, sound and perfect quality assurance system, rich technical information and production experience, our factory has been absorbing international new technology and new product information for a long time, so that the performance indicators of bulletproof mold production can reach the advanced level , which is unique among similar enterprises in the country.

WS Mold adheres to the production and management policy of “quality is more important than Mount Tai, customers are better than God”. Create safety with high technology and make friends all over the world with integrity. Rigorous and pragmatic and continuous innovation make our army molds become international and modern products. Make your ideals a reality with advanced technology.

Kevlar Aramid UHMWPE Ballistic Helmet Mold Compression Moulds 5
Army Military Ballistic Bulletproof Helmet Mould Tactical Helmet Mold 4
2 Cavities Bulletproof Helmet Mould Ballistic Helmet Mold 5

Expanded knowledge of bulletproof helmet materials

1. Development background

In the 1960s, DuPont developed a new type of aramid fiber composite material, Aramid 1414. This aramid fiber composite material was officially commercialized in 1972 and the product was registered as Kevlar. 

Because this new material has low density, high strength, good toughness, high temperature resistance, easy processing and forming, its strength is 5 times that of steel of the same quality, but its density is only one-fifth of steel (Kevlar has a density of 1.44 per cubic centimeter). grams, the density of steel is 7.859 grams per cubic centimeter), and it has been paid much attention by people. Because Kevlar brand product materials are tough and wear-resistant, rigid and flexible, they have the special ability to be invulnerable. It is called “Armored Guard” in the military.

Aramid is mainly divided into two types, “para” aramid fiber (PPTA) and “meta” aramid fiber (PMIA).

DuPont’s para-aramid brand name is KEVLAR, and the meta-aramid fiber brand name is NOMEX.

The Japanese para-aramid is called TWARON, TECHNORA. Meta-aramid is named CONEX.

In Korea, there are Kolon and Hyosung.

My country has commercialized aramid products in Yantai (Tayho) and Sichuan, para-aramid TAPARAN and meta-aramid TAMETAR.

2. Application field

In the 21st century, the composite armor of “Kevlar” laminated sheet and steel and aluminum plates has not only been widely used in tanks, armored vehicles, and body armor, but also used in nuclear-powered aircraft carriers and guided missile destroyers. are greatly improved. The composite material of “Kevlar” and ceramics such as boron carbide is an ideal material for the manufacture of helicopter cockpit and driver’s seat. According to tests, its ability to resist armor-piercing bullets is much better than fiberglass and steel armor. In order to improve the survivability of battlefield personnel, people pay more and more attention to the development of bulletproof vests. “Kevlar” material is also an ideal material for making body armor. It is reported that replacing nylon and glass fiber with “Kevlar” material can at least double its protective ability under the same circumstances, and it has good flexibility and is comfortable to wear. The body armor made of this material only weighs 2 to 3 kilograms and is easy to wear, so it has been adopted by police and soldiers in many countries.

3. Relevant information

The emergence of anti-tank weapons has prompted people to improve the armor performance of tanks and armored vehicles. Usually to improve the protective performance of tanks and armored vehicles, it is necessary to increase the thickness of the metal armor, which will inevitably affect its flexibility and mobility. The emergence of “Kevlar” material has solved this problem, and the protection performance of tanks and armored vehicles has been improved to a new stage. Compared with FRP, under the same protection situation, the weight of “Kevlar” material can be reduced by half, and the toughness of “Kevlar” laminated sheet is 3 times that of steel, which can withstand repeated impacts. The combination of “Kevlar” sheet and steel armor is even more powerful. If the “steel-jujube aramid jujube steel” type composite armor is used, it can prevent anti-tank missiles with an armor-piercing thickness of 700 mm and can also prevent neutron bombs.

4. Performance parameters

Mechanical properties:

Strength: 3.6 GPa

Elongation modulus: 131 GPa

Elongation at break: 2.8 %

Thermal properties:

Long-term use temperature: 180℃

Thermal conductivity: 0.048 W(m·K)

5. Kevlar fiber properties

1). Permanent heat resistance and flame retardancy, the limiting oxygen index Loi is greater than 28.

2). Permanent antistatic property.

3). Everlasting acid & alkali and organic solvent erosionn.

4). Have a high strength, good abrasion resistance and nice tear resistance.

5). In case of fire, no molten droplets are produced, and no toxic gas is produced.

6). When the cloth is burned, the cloth will be thickened, and the sealing will be enhanced without breaking.

Ultra-high molecular weight polyethylene(UHMWPE/PE/UHMW) Material

1. Application

Ultra-high molecular weight polyethylene (UHMW-PE) fiber is the third generation of special fibers in the world today, with a strength of up to 30.8cN/dtex, the highest specific strength among chemical fibers, and good wear resistance, impact resistance, corrosion resistance, Excellent properties such as light resistance. It can be directly made into ropes, cables, fishing nets and various fabrics: bulletproof vests and clothes, cut-resistant gloves, etc., among which the bulletproof effect of bulletproof vests is better than that of aramid. Internationally, ultra-high molecular weight polyethylene (UHMW-PE) fibers have been woven into ropes of different deniers, replacing traditional steel ropes and synthetic fiber ropes. Composite materials of ultra-high molecular weight polyethylene (UHMW-PE) fibers have been used in the military as shells of armored weapons, protective outer shells of radars, helmets, etc.; sports goods have been made into bowstrings, sleds and water skis.

2. The reasons for the popularity of bulletproof helmets made of PE materials

The bulletproof helmet made of PE material is a new type of helmet developed in recent years. It can greatly reduce the weight of the soldier’s head protection equipment to the level of World War II. This new “second-generation advanced combat helmet” will reduce the stress on soldiers’ neck muscles compared to any helmets ever before, while protecting the wearer from head injuries.

In 2003 the U.S. Army introduced the ACH helmet, which reduced the weight of the oversized helmet to 3.88 pounds. The new second-generation ACH helmet will further reduce the weight of the helmet, of which the weight of the oversized helmet is only 2.94 pounds. To this end, Army scientists and engineers changed the material used, from Kevlar to plastic. Yes, it’s plastic. According to the Army, its scientific name is “Ultra High Molecular Weight Polyethylene” (UHMWPE). UHMWPE, a semi-crystalline polymer used in everything from fishing line to hip implants, is strong, wear-resistant and lightweight.

Plastic injection mold for bulletproof helmet interior parts

We also have rich experience in injection moulding of plastic helmet interior parts.

Offering various types and sizes of aramid and PE military bulletproof helmet mold production,If you are interested, please contact us for a free quote.

In order to ensure the manufacturing quality of ballistic helmet moulds and reduce production costs, the mold materials should have good forgeability, machinability, hardenability, hardenability and grindability.

The design and production of the molded helmet mold requires accurate size and smooth surface; reasonable structure, high production efficiency, easy to automate; easy to manufacture, long life and low fee; the design have to match with needs of process and economical and reasonable.

Compression Molding For ACH PASGT UHMWPE Ballistic Helmet 3

Bulletproof Face Shield Mold Plastic Injection Mask Mould

Bulletproof face shield mould design and production, our factory has many years of mold production experience, there are many mold engineers and technicians. Equipped with high-tech equipment, we can design the perfect bulletproof mask mold for you.

The bulletproof face shield produced by the ballistic bulletproof face shield mould can effectively protect the soldier’s face.

The bulletproof face shield produced by the ballistic bulletproof face shield mold is used to install on the bulletproof helmet and put it down to protect the face during combat.

We all know that the most important protective measures for soldiers from all over the world on the battlefield are bulletproof vests and bulletproof helmets, but these armors can only protect the upper body and head of soldiers, and there is no protection in other places. So a new type of protective gear was introduced, the bulletproof face shield.

Bulletproof Face Shield Mold Plastic Injection Mask Mould

From the perspective of use, bulletproof face shield masks can be divided into two types: police type and military type.From the perspective of materials, bulletproof face shield masks can be divided into three types: soft, hard and soft-hard composites.

(1). The material of the soft bulletproof face shield mask is mainly composed of high-performance textile fiber composite material non-woven fabric. These high-performance fibers are much higher than the energy absorption capacity of general materials, giving the bulletproof mask bulletproof function, and because of this bulletproof mask Generally, the structure of textiles is used, so it has considerable softness, which is called soft body armor.

(2). The hard body armor is mainly made of metal materials such as special steel plates, super-strong aluminum alloys, or hard non-metallic materials such as alumina and silicon carbide. The bulletproof masks made from this generally do not have flexibility. , mainly in the form of a plug-in board.

(3). The softness of the soft-hard composite bulletproof vest is between the above two types. It is a composite bulletproof mask with soft material as the inner lining and hard material as the panel and reinforcement material.

As a kind of protective equipment, the core performance that a bulletproof mask should have is ballistic resistance. Meanwhile, as a functional clothing and it also have a certain clothing performance.

Join Us

WHO WE ARE

WS Mould is a professional supplier of military bulletproof helmet moulds design, manufacturing, production and assembly solutions.

We have always adhered to the service concept of “all customer-centric”, and won the trust of customers with “high-quality, high-efficiency, short-cycle” products and become an outstanding representative of “China’s helmet compression molding manufacturing”.

We has been carefully studied that production process of bulletproof equipment molds since its establishment , and a large number of sophisticated molds have been supplied to domestic and foreign military units, which have been widely praised by the society. In recent years, technology and production levels have been continuously innovated, with stable product quality and faster Excellent service has won the support and trust of our customers, and friends from all industrys are welcome to visit and talk about business.

Scroll to Top